If you can’t measure it, you can’t improve it… to increase your productivity and lower production costs you need to benchmark your performance and minimise loss within your manufacturing process.
Smart Manager MOM/MES provides out of the box factory performance and loss analytics to allow your organisation to drive to world class standards for overall labour effectiveness (OLE), overall equipment effectiveness (OEE) and total effective equipment performance (TEEP).
The solution utilises Six Big Loss analysis to identify, classify and quantify your loss enabling you to determine the countermeasures that will help to reduce them.
Smart Manager MOM/MES meets all of your factory performance analysis and loss needs:
Loss Management – dashboard realisation of loss across your manufacturing operations with every loss identified, classified (Six Big Loss) and quantified to allow for counter measures to be applied and continuous improvement to be made.
Dashboard – factory level analytics of your equipment showing both OEE and TEEP key performance indicators. Drilldown to supporting metrics and measurement of Loading, Availability, Performance and Quality.
Employee Analysis – detailed analysis of your employee performance. Filter by individual employees or analyse performance for a specific group of employees. Further analyse by date or diversion.
Equipment Analysis – detailed analysis of your equipment performance. Filter by individual equipment or analyse performance for a specific group of equipment. Further analyse by date or diversion.
Product Analysis – output and quality analysis for your products by employee and/ or equipment.
Loading – detailed analysis of the loading position of your resources with comparisons to last month and/or quarter to understand trends. Use this to compare your planned uptime with all the time available (calendar time) to gain insight of asset utilisation to support capital expenditure and other management decisions.
Availability – detailed analysis of the availability of your employees or equipment with comparisons to last month and/or quarter to understand trends. Use this to gain insight of your actual uptime compared with your planned uptime and see where unplanned downtime occurs in relation to equipment breakdowns, tooling failures, operator shortages and more.
Performance – detailed analysis of the performance of your employees or equipment with comparisons to last month and/or quarter to understand trends. Use this to gain insight of why your actual run rates differ from your planned run rates and see where performance loss occurs in relation to operator inefficiencies, equipment wear and tear, minor stops from component jams and more.
Quality – detailed analysis of the quality output from your employees or equipment with comparisons to last month and/or quarter to understand trends. Use this to gain insight by resource of where product quality issues have affected your output.
Access out of the box analytics for Six Big Loss, OLE, OEE and TEEP
Drive continuous improvement with alerts, messaging, online documents and more
“Smart Manager MOM/MES was easy to setup, deploy and learn. We like the seamless integration with our existing ERP system, it’s easy to use and it’s reliable which allows us to gather an accurate accounting of our labour and machine costs and has helped us to strengthen our operations to make them more efficient.”